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200+MPH Hayabusa Nitrous Install

This install is from our friends at http://heavybusracing.com/ . Marie is an official member of the 200MPH club at the Texas Mile. The Suzuki Hayabusa is no joke to begin with, but to achieve a standing mile speed over 200MPH it still needs help.

As Marie would say, "Look it's CHRISTMAS! And it came early! Huge box of goodies from my good friends at Nitrous Express!
Thanks to Mike, Mike and Mike at NX!"

Busa Nitrous Express Install

What she received is our 4 Cylinder Sport Bike system PN:60005P, and our 2 Dial Progressive Controller PN:15835P.

A few basic tools. Remember when you start monkeying around inside the Motor cleanliness is next to Godliness. Serious keep all of your tools hands etc etc very clean because you don't want debris in your motor.

Busa Nitrous Express Install
The solenoids are connected directly to the 4 port showerheads. Use of supplied NX thread sealer on all pipe fittings is a must. Also, be sure and install the supplied filter fitting in the INLET of the nitrous solenoid to prevent any trash from entering.
Busa Nitrous Express Install
After all fittings were secured, a test fit of the showerhead to nozzle connections were made.
Busa Nitrous Express Install
Here is a shot of what the intake runner looked like BEFORE the nozzle install.
Busa Nitrous Express Install

To drill the intake runners the motor was turned till valves were closed then a grease coated rag with a wire through it was pushed into the intake. Next more grease and then Measure location, drill and tap. Take it very slowly and measure everything twice because there is no room for error here.

Busa Nitrous Express Install

Back the tap out wipe out as much grease as possible then use a pair of pliers to slowly remove the rag. Everything should come out almost squeaky clean with very little mess to clean up. Blow out with an air hose to make sure there is not anything down in the valve area.

Busa Nitrous Express Install
In order to make the installation as smooth as possible, the fuel line, pump, solenoids and hoses were all reconnected for one final test fit.

Busa Nitrous Express Install

A test fit of the nozzle to ensure it screws completely in and there is still room for nitrous and fuel lines to connect.
Busa Nitrous Express Install
Here Marie is laying out the system as it would install in the bike.
Busa Nitrous Express Install

This is what things look like test assembled. This is NOT the final position for the showerheads but this picture does show the lines and all of the fittings pretty well.

Busa Nitrous Express Install
This shows where everything is going to be with the solenoids out of sight to the left and the showerHeads barely visible on the left. I really didn't think it was all going to fit!
Busa Nitrous Express Install

Fuel line Fuel Filter and Fuel pump. Fuel pump is wrapped in closed cell foam to protect it from heat and vibration. As you can see it's nestled very nicely in the valley on top of the Engine case above the transmission

Busa Nitrous Express Install

This shows the basic location of the Micro switch which needed a small bracket fabbed up. Also notice how much slack was in Marie's throttle cable.

Busa Nitrous Express Install
Here Marie is finishing up the wiring.
Busa Nitrous Express Install

The compartment just behind the rider was a great space to mout the 2 Dial Progressive along with the Dynojet Power Commander.

Busa Nitrous Express Install
This shirt is only available to individuals who are in the 200MPH club. Congrats Marie and Heavybusracing.
Busa Nitrous Express Install
Busa Nitrous Express Install

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